Process Engineer - Whitby

Job Description

Process Engineer permanent position $80K to $85K dep. on exper.<BR><BR>LOCATION: Whitby, Ontario<BR><BR>Qualifications:<BR><BR> Degree or Diploma in Engineering (Mechanical or Manufacturing Engineering preferred but will consider others)<BR> 3 yrs+ experience as a Process / Product Engineer<BR> Good knowledge of injection molding processes, ideally in an automotive Tier 1 or 2 environment<BR>- hands-on injection mold machine knowledge / able to process a new tool<BR>- hands-on experience in processing new molds, including the knowledge of what adjustments to make and how to make them if there are issues with the parts coming off the press<BR>- should also be capable of setting up molds when required<BR> Decisive with leadership qualities<BR> Able to interact with others and support / mentor<BR> Ability to clearly communicate and train employees on process standards<BR> Computer literate (MS Office, Outlook)<BR><BR>Duties:<BR><BR> Play a key role in leading process development and overseeing daily injection molding operations<BR> Be instrumental in the successful launch of new molds<BR> Establish robust and efficient processes, supporting accurate quoting and driving continuous improvement across the companys molding operations<BR> Injection Molding Process Development<BR>- Establish, document, and optimize molding process parameters (temperature, pressure, cycle time) for new and existing tools<BR>- Conduct DOE and scientific molding studies to enhance quality, reduce scrap, and improve efficiency<BR>- Lead first-off and validation runs for new molds; support PPAP and capability studies in collaboration with Quality<BR>- Troubleshoot process issues such as warpage, short shots, and inconsistent cycle times to ensure stable production<BR> Tooling & Mold Review<BR>- Determine machine tonnage, clamp force, and shot size requirements for each part / tool at quotation stage<BR>- Collaborate with tooling vendors and internal stakeholders to ensure new tools meet company standards and project timelines<BR> Supervision & Technical Leadership<BR>- Supervise and mentor injection molding technicians, set-up staff across all shifts<BR>- Ensure process consistency, adherence to standard work, and proper documentation<BR>- Develop and deliver technical training programs to improve team competency and troubleshooting skills